Asset Tracking System Software

Asset tracking system is the combination of desktop software where helpful in tracking with help of Barcodes scanners, barcode labels, and mobile devices which will help in tracking the asset from the point of acquisition to retirement in an organization asset tracking system plays a vital point in the organization.

Barcode having a unique identifier for each asset so that they can be individually recognized and tracked Barcodes includes information that is critical to the business, such as a category of the asset and the project name and more.

 

asset tracking system

Benefits of using asset tracking system

  1. Enable asset recovery and Positioning

To trace an asset from hundreds or thousands assets one gets detached from a big batch and tracing it can be quite problematic you need to spend a lot of manpower and lose productive time looking for the asset and it will affect your business production

  1. Improve Customer Service

When a customer signs an agreement with you to do business he would expect a positive return on investment among the things customer will expect the information about the location of their asset in real-time.

Asset tracking software help to keep a tab on customers assets all the time.  You can track which items are moving through internal processes for improving production.

  1. Real-Time Asset Management

Accurate asset tracking is an efficient data management system that can easily spot errors and remove them from the system.  By using the asset tracking software you will have clear idea of your business assets by tracking items ones they arrive.

  1. Increase Productivity and Reduce labor cost

Asset tracking application will help you to keep track the different items are passing through in your department if the asset is tagged with RFID tags the asset is tracked automatically as they move from different stages of the process with the help of asset tracking and RFID will eliminate the need of having labors manually scanning and logging their movements.

  1. Ensure Regulatory Compliance

Asset Tracking helps the organization follow the regulatory requirements such as equipment maintenance and calibration and testing. This advanced asset tracking software streamlined completely your reporting requirements by using advanced asset tracking software. Previously it has to take months to generate the report for the same data manually.

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PCB Failure Analysis

PCB Failure Analysis

Any company which is in the Electronic manufacturing industry or Electronic product industry that produce electronic hardware strives to achieve zero defect production. To reach out from these objective manufacturers must perform some level of printed circuit board failure analysis.

Any company which is in the Electronics manufacturing industry or Electronic product industry that produce electronic hardware strives to achieve zero defect production. To reach out from these objective manufacturers must perform some level of PCB failure analysis.

PCB Failure analysis will give invaluable feedback to design engineers to rectify the minor mistakes. Minor mistakes might have gone unnoticed during the initial design.

Electronic product device failure analysis provides a systematic process to help the company to identify and investigate to know why the electronic part is failed by testing the nature of the failure. By identifying the PCB failure analysis mode, mechanism, and elements such stresses the failure other issues.

Failure analysis processes evaluate the reliability of a component product under operation and determine to improve the product.

 

pcb failure analysis

Types of PCB Failure analysis test.

In the PCB failure testing, there are a number of tests which are suitable for identifying the defects in the electronic device. When the PCB failure analyst understand the faults and know how to prevent them and the company can increase the production process as well as the assemblies it manufactures.

  1.    Micro-Sectioning Analysis

Micro-sectioning also know has cross-sectioning or metallographic preparations are used for PCB testing.

  • Thermo-mechanical failures
  • Component Defects
  • Opens or shorts
  • Processing failure due to solder reflow
  • Raw material evaluations

Micro-sectioning Analysis provides information to the PCB failure analyst with a precise technique that isolates the relevant electronic component and removes the part from the PCB board.

  1. Solderability Testing

Solderability test work for a variety of applications and quality standards

The solderability testing helps in to provide the accurate measurement of why a fault may have occurred .some of the application that includes in solderability testing.

  • PCB Coating Evaluation
  • Solder Evaluation
  • Flux Evaluation
  • Benchmarking
  • Quality control

The PCB failure analyst should have the experience to differentiate the various conditions and understand the requirements of the testing technique

The PCB failure analyst also expertise to accurately place the specific conditions

  1. PCB Contamination Testing

Contaminations can be the reason for part failure including degradation metallization Processing of printed circuit boards is taken place in an extremely clean environment designed to keep the component from contamination to be processed and assembly without part failure.

  •         Copper etching liquid
  •         Hot air leveling fluxes
  •         Electrolytic solutions
  •         Water-soluble soldering

Contamination testing, the use of chemicals typically requires a cleaning process. Electronic industry introduced ionic contamination testing process which is helpful in measuring and cleaning efficiency and stability of the cleaning process. This process of testing for contamination involves the immersion of the PCB sample into a solution. The solution dissolves the ionic contamination which causes a change in the constitution of the solutions and has a significant effect on the values or readings.

In this process, a technician measures the changes in the resistance of the solution solvent a change in resistance that a failure analyst can measure. Then the analyst plots the changes in contamination level on a contamination and compares the value with industry standards.

When the analyst fined the reading exceeds the established level it confirms that the manufacturer has a problem with the cleaning process. This dissolving technique can detect even smallest parts in the PCB.

4.Optical Microscopy/SEM

Optical Microscopy may be one of the most popular testing methods many customers choose optical microscopy because of its speed and accuracy to detect faults and problems associated with soldering and assembly. The process of optical Microscopy uses a high power microscope with visible light this microscope can reach up to 1000X, has small depth field and shows features in a single plane.

SEM technology provides failure analysts with a three-dimensional view of the sample. Many analysts pair SEM with micro-sectioning testing.

5.X-ray Inspection

X-ray Inspection the users can employ the tools to detect actual or potential defects with the help of this tools they can also inspect a component that has hidden joints or parts located underneath the chip. The analyst can use X-ray inspection instead of visible light equipment to evaluate the PCB.

With the help of X-ray inspection capabilities, the analyst can conduct the following types of internal component examinations.

  •        Internal Particles
  •        Internal wire dress
  •        Die attach quality
  •        Voids in the sealing lid
  •        Substrate/printing wiring board trace integrity
  •        Insufficient Excessive or Poor solder

This X-ray inspection testing method ability to detect the surface and internal flaws in a non-destructive manner by keeping samples in pre-testing condition

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FPGA Development Board India

What is an FPGA Development Board?

FPGA Development Board widely used in electronic circuit’s device FPGA is field programmable gate array FPGA contains Programmable logic blocks and interconnection circuits. It can be programmed or reprogrammed to the required functionally after manufacturing.

FPGA Basics 

When a circuit board is manufactured and placed an FPGA as a part of it. This can be programmed at the time of manufacturing process and further can be reprogrammed later to update or make necessary changes.

This FPGA is unique from Application Specific Integrated Circuits (ASIC) which can be custom manufactured for specific design task are. Past FPGA are used to develop low speed, Complex and Volume design, but today FPGA barrier up to 500MHz.

FPGA Architecture

There is a Different type of FPGA Architecture design comprises of design entry, design synthesis; design implementation device programming and design verification FPGAs are fabricated silicon chips that can be programmed electrically to place digital Designs. SRAM is the first static memory based FPGA. The FPGA Architecture consists of three major components

  • FPGA Programmable Logic Blocks.

FPGA Programmable Logic Blocks are the most common FPGA architecture and layout with logic block array. It requires I/O Pads and routing channels to interconnect logic blocks

  • FPGA Programmable Routing.

FPGA routing is generally unsegmented each wiring segment spans only one logic block before it terminates in a switch box. Turning on programmable switches within a switch box longer path can be constructed for higher speed interconnects.

Generally, whenever a vertical and horizontal channel intersects in this architecture there is a switch box with three programmable switches. That allows it to connect to three other wires in opposite channel segments.

The switch box topology one wire connect only to wires in track number one in opposite channel segments wires in track 2 connect only to other wires in track number2 and so on.

  • I/O Blocks.

Clock signals normally routed via special-purpose dedicated routing networks in FPGA commercial I/O pad can connect to anyone wiring segments in the channels adjacent to it.

FPGA Architecture Design Flow

The flow of FPGA Architecture design entry, design synthesis, Design implementation, Device programming and Design verification

Some of the design processes of FPGA will take place at the time of design flow that includes Design verification functional verification and timing verification that will take place at the time of design flow

 

Fpga Development Board

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Flex and Rigid-Flex Circuits PCB

Flex -Rigid-Flex Circuits PCB

Flex-Rigid-Flex Circuits PCB – Rigid-flex circuits combine best of both rigid and flexible circuit’s integrated board together in one circuit. When design options are endless we combined rigid boards with flex circuits and flex

Flex and Rigid-Flex Circuits give the ability to design for aerospace, medical and military applications, with dependable reliability. Flex and rigid-flex circuits give the ability to design your circuitry to fit the device. Using multiple advanced technologies in a future project some of the key benefits of using flex and rigid-flex circuit technology.

Flex-Rigid-Flex Circuits PCB
Flex-Rigid-Flex Circuits PCB

 

Benefits of Flex-Rigid-Flex Circuits PCB

  • Flexible circuit boards fit in your device where no other solutions can fit into it.
  • Flexible circuit boards are very much light and thin weight which enables a substantial packaging size reduction.
  • The advantage of flex circuit solutions into your design can offer a substantial weight reduction benefit over using wires and wire harness.
  • Flex and rigid-flex circuit’s board’s act as a replacement for wire and wire harness it has been used to replace wiring that reduces the errors.

Rigid-Flex Product Types:

1. Single sided flexible Circuits

2. Double sided flexible Circuits.

3.Sculptured Flexible Circuits.

4. Multilayer  Flexible Circuits.

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Best Professional PCB Design Software

Best Professional PCB Design Software

Best Professional PCB Design Software For any production level of electronic device printed circuit board is the backbone for the electronic device. Traditionally in early days, Printed circuit boards were designed manually by creating a photomask on a clear mylar sheet which will be about two or four times the actual size of the PCB. Traces were made using self-adhesive tape and pre-printed non-reproducing grids on the mylar assisted in a layout. Modern PCBs are designed with dedicated PCB Design software.

There are numerous software packages available for designing printed circuit boards and sometimes it becomes daunting to decide and choose the Best Professional PCB Design Software. However,  it is the type & complexity of the design which ultimately should be considered before finalizing any of the software. Some of the common & most popular software which are used in PCB designing are Altium, Eagle, and orcad.

 

Things to consider before choosing a Package

  1. Type of application and purpose: Is it for a hobby? Consumer or Industrial market? Or for Mission-critical project or product?
  2. Portability: Free tools and program sometimes do not allow to export or convert the design. Understand the limitations.
  3. Capability: Understand diversified layout design limitations – is it a number of boards or components? Is your design for one-time use or it’s scalable?
  4. Community Support: More popular the package, more changes of getting ready-made libraries for the part number which will be required in the project.
  5. Ease-of-use: Don’t worry too much about it. All tools seem complicated initially and practice is the key to know about the tools.

The list below gives an idea about some of the Best Professional PCB Design Software, but this list cannot be considered exhaustive and should be used only to understand PCB Design software comparative key features.

Free Basic PCB Design Software Tools

  1. PCB WEB

PCB Web supports both schematics and PCB layouts for electronics engineers who are looking to simplify the hardware design. PCB WEB is an ideal tool for designing and manufacturing electronics hardware.

Key Features:

  • To design multi-sheet schematics with PCB webs is fast and easy to use writing tool.
  • Route multi-layer boards with support for copper pours and DRC checking
  1. Tiny CAD Software

Tiny CAD software helps in drawing electrical circuit diagrams or schematic drawings which will be printed on printed circuit board (PCB). This software allows to copied and pasted into a word document. This Tinycad comes with many symbol libraries.

Key Features:

    • Flat or hierarchical schematic entry
    • Includes many popular PCB layout-compatible netlist formats
    • Convenient support for embedding graphical images in a drawing
    • Mostly used to draw one-line diagrams, block diagrams, and presentation drawings
  1. BSch3V

BSch3V is a popular design software tool for electronics engineers who need a free solution.BSch3V is for windows vista/7/8/10 and basic functions to simplify operations.

Key Features:

  • Component library editor
  • Parts list generator
  • Netlist generator
  • Automatic numbering software
  • Source code and component library
  • Basic schematic capture
  1. CircuitMaker

Circuit maker also works together to invent circuits and electronics products. Electronic engineers looking to create products to better the future often use circuit maker to turn their idea into products.

Key features:

  • Design high-quality schematics and PCBs with no artificial limits on layers counts or board areas
  • Rely on the community to find reference designs and to promote and rate others projects.
  • Setup teams for collaborative designs
  1. ZenitPCB

ZenitPCB is a free PCB layout software tools for electronic projects a flexible and easy to use program zenitPCB helps electronics engineers create projects in a short time because it is intuitive

Key features

  • Designed for personal or semi-professional use
  • Limited to 800 pins
  • Developed by PCB designer
  • Create PCB in a speedy intuitive way

Paid PCB Design Software Tools

  1. Protel (Altium Designer)

Portel introduced the circuit board design software in the circuit industry it is a good one for two layers board however it becomes harder to use when it comes to 4 layers. Altium Designer is efficient easy to use and meet the requirements of the professional electronics engineers.

Key features:

Product inspired designs by concentrating more on the creative aspects of workflow

Effortless design automation

Verify designs in the mechanical world

Centralized trusted design assets

  1. PADS (Power PCB)

PADS is the king of the cad in the low side it is the best EDA among the similar EDA for its easy use easy to learn pads are widely used EDA in the market and it is also very suitable for small companies and advanced features like physical design reuse.

Key Features:

  • Built-in DFF
  • Automatic routing
  • High-speed interactive routing
  • 3D visualization and placement
  • Easy, effective interactive routing
  • Easily create split planes and copper areas
  1. ORCAD

EDA software is developed by ORCAD the best complete PCB design software for circuit simulation PCB layout and PCB manufacturing design. ORCAD is great fame in the industry since it is friendly user face.

Key Features:

  • Grows with evolving design challenges and provides scalability for future challenges.
  • ORCAD intuitive interfaces make easy to learn and use
  • Fully integrated simulation and analysis technologies ensure first pass-success without any need for translations.
  • Powerful effective functionality depth with award-winning Or CAD technologies

 

  1. SOLIDWORKS PCB

For the electronic design of the PCB Solidworks offers powerful design technology with on-demand bidirectional integration with SolidWorks CAD .one the best feature in the tool is that PCB solutions bring together CAD and PCB design for flawless collaboration

Key features

  • Easy to use interface which combines the best technology in PCB
  • Links with SolidWorks CAD for an efficient design experience
  • The workflow of the PCB designs goes quickly and easily.
  1. Dip Trace

Dip trace is provided board design with smart manual routing and shape based auto-router. electronic engineers prefer Diptrace for its single environment with direct circuit-to-board converting, updating from a schematic and back annotation

Key features:

  • Real-time DRC
  • Differential parts
  • 3D preview
  • Step Export
  • Placement features allow for placing components manually by simple drag and drop or automatically according to custom settings.

 

Argus Technologies is in business since May 2008. The rich experience gained over those years in various fields of electronics design, software, prototyping & manufacturing, Advance PCB testing, PCB Manufacturing, PCB testing, PCB assembly printed circuit Boards, PCB Fabrication is a huge advantage and using best professional PCB design software.

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Printed Circuit Board Testing Methods

Printed Circuit Board Testing Methods

Printed Circuit Board Testing Methods
Printed Circuit Board Testing Methods

To improve the production and assembly process of the PCB we at Argus technologies follow a wide variety of Printed Circuit Board Testing Methods and PCB testing tools to maintain PCB standards. We maintain best PCB testing procedures to maintain zero defect products. Some of the best PCB testing methods or PCB failure analysis test and testing tools were used in Argus defined and followed PCB testing process. The tested PCB has the highest success rate and offers an advantage for all customers and users equally. There are various Printed Circuit Board Testing Methods, below we are trying to capture commonly used methods and which are found to be most effective in testing Printing circuit boards.

Types of Test Done on Printed Circuit Board

  1. Solderability Testing

The PCB manufacturing process can be the main source of assembly related issues. To minimize the probability of failure, many manufacturers test component, and PCB pad. Solderability is the process to ensure the robustness of the surface and increase the probability of forming a reliable solder joint and minimize the failure.
The solderability failure method evaluates the strength and the quality of wetting of a solder by reproducing the contact between the solder and the material.
Solderability testing can verify that the components will meet the requirements and quality standards.

Solderability testing works on a variety of applications, including:
PCB coating evaluation
Solder evaluation
Flux evaluation
Benchmarking
Quality control

  1. PCB Contamination Testing

Contamination can cause issues like the rapid deterioration of wire bond interconnects, including corrosion, degradation, and metallization. Contaminations’ represent one of the most common issues of part failure.

Many manufacturers employ aggressive chemical processes during PCB fabrication, including the following:

  •    Copper etching liquid
    • Hot air levelling fluxes
    • Electrolytic solutions
    • Water-soluble soldering

For the cleaning process, it requires chemicals to ensure the cleaning process. The electronics industry had introduced contamination testing. Which help in measuring the cleaning efficiency and stability of the cleaning process.
Contamination testing measures the amount of ionic contamination contained in a sample. The process of testing contamination involves
immersion of the PCB sample into solution. Ones it has been dissolved into the solution the ionic contamination, which causes a change in the constitution of the solutions and has a significant influence on the values or readings.
After findings, the readings the analyst plots the contamination level on a contamination testing and compare the value with the industry standards.

When the reading exceeds an established level it confirms that the manufacturer has a problem with the cleaning process. And it can cause detrimental effects, and be including corrosion and electro-chemical migration when the parts remain in the component. This technique can detect even the smallest parts.

  1. Optical Microscopy/Scanning electron microscopes (SEM)

Optical Microscopy is one of the preferred and best testing methods used for detecting the PCB faults and failures
which are associated with soldering and assembly. Optical microscopy is the best in speed and accuracy to find the faults of the PCB
the optical microscopy can reach up to 1000X has a small depth field and shows features in a single plane.
Sometimes PCB failure analysis requires more powerful magnification tools to detect the failure in the PCB.
SEM offers highly-effective testing techniques for performing semiconductor die failure analysis.
SEM Microscopes provides the detailed images at higher magnifications up to120, 000 X It is typical to have magnifications of 50,000 to 100,000 and feature resolutions down to 25 angstroms. This is one of the best methods to find the failures in the images for the analyst.

SEM Technology provides in-depth failure analysis with a three-dimensional view of the sample. It can also verify semiconductor die metallization, integrity, and quality. SEM also provides evidence of heat treatment and identifies the metal used.

  1. X-ray Inspection

This is the best powerfull tool for users for non-invasive failure analysis. Users have a choice of basic film X-ray, real-time X-ray and
3- dimensional X-ray systems, users can use these tools to detect actual or potential defects. With this tool, users can also inspect a PCB component that has hidden joints or parts located underneath a chip

With these basic X-ray inspection capabilities, technicians can conduct the following types of internal component examinations;

Internal particles
internal wire dress
die attach quality
voids in the sealing lid
substrate/printing wiring board trace integrity
insufficient excessive or poor solder

  1. Micro sectioning analysis

Micro sectioning is also known as Cross-sectioning and it refers to a printed circuit board testing methods used to investigate the PCB.

Thermomechanical failures
Component Defects
Opens or shorts
Processing failures due to solder reflow.
Raw material evaluations

In the micro sectioning, the failure analysis removes a 2-dimensional slice out of a sample which uncovers some of the features within the board. The micro-sectioning analysis provides a precise technique to the technician that isolates the relevant electronic component and removes parts from the sample PCB.
The advantage of this printed circuit board testing methods is the ability to position the sample on a flat surface and invest each part of its parts together.

We at Argus Technologies are specialized in Customized PCB Design services, PCB Assembly service, PCB Fabrication, Embedded Hardware, and software.   Please contact us for details and to get a free quote on our services.

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